Quality Gates Before the Gate
Incoming, in-process and dispatch inspections now release or hold stock digitally — a failed gate cannot be accidentally shipped past.
What was actually broken
Passed/failed slips were filed weeks after the facts, so escaped lots travelled mixed with good stock at dispatch.
The system we shipped
Digital inspection points holding the stock ledger: failed checklists lock the lot, release requires named QA sign-off, with reason codes capturable in three taps.
What came out of it
- Ledger-level lot holds on failed inspections
- Three-tap reason-code capture per check
- Named release authority for inspection overrides
Reported outcomes
- Dispatch escapes
- -62%
- Dispatch escapes
- Inspection stations digitised
- 7
- Inspection stations digitised
- Rework, down from 4.9%
- 1.2%
- Rework, down from 4.9%
Representative outcomes from comparable engagements, rounded for illustration — not measured results from any single client. Client-confirmed numbers are shared under NDA during discovery.
Stack in this build
Enterprise System · 2023
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